AC Power Fuse Reference For Roland Synths & Samplers (117V SYSTEMS ONLY) Every synth and sampler DIY'er needs to keep a couple of extra fuses handy for the times a screw is accidentally dropped inside the case or when a Floppy Disk Drive is plugged in backwards. Poooof! There goes the fuse and there are none in your spare parts kit. This is a useful list of the most common fuses used on a few Roland synths and samplers for 117V systems only. All fuses are glass cartridge, measure 5 mm x 20 mm and look similar to the fuses shown below
Miscellaneous Fuses PICO® Fuse Resistor
Fusible Resistor Roland synths such as the JV‑880, U‑220 and others have a fusible resistor connected to the LCD circuit. If you monkey around with changing out the LCD, a crossed wire will blow this component. A fusible resistor serves dual functions. When the power isn't exceeded, it serves as a current limiting resistor. When the power rating is exceeded, it functions as a fuse, burns up, and becomes an open in the circuit to protect components from excess current. I've blown‑up a few of these while trying to retrofit new LCD's on my synths when I crossed some wires. Replacement is easy but you will need to solder these in place very carefully. Unlike a normal resistor, these are easily destroyed if you keep the soldering tip on it for more than 3 seconds. This fusible resistor is at silkscreen location R116 on the JV‑880 Main PCB and at silkscreen location R35 on the U‑220 Main PCB. This special replacement part is the same for both synths. It's a 1/2W, 8.2Ω fusible resistor (Vishay P/N: NFR25H0008208JA500) and is available at mouser.com ▶ SPECIAL NOTE: If you replace a PICO fuse or a fusible resistor, take extra care to observe how Roland installed it! This component sits far above the PCB and away from other components, about 25mm. This is on purpose so that if this fuse does blow, it won't scorch other nearby components or traces on the PCB from the excess heat it generates during failure. Since this is a "Fast Blow" fuse, use a heatsink when soldering it in place. Use a slightly lower than normal soldering temperature (less than 300℃ / 572℉) and don't let the soldering iron make contact for more than three seconds at a time. Otherwise, the performance may be deteriorated or the fuse may open
Safety Precautions
Modifications made to any factory stock equipment will always pose an element of risk. Sometimes mistakes are made which are irreversible. Improper soldering and handling of electricity can cause serious injury and damage the synthesizer. Use caution when handling static sensitive devices and the PCB. Make sure you are properly grounded, working on a static‑free workbench or table and wearing eye protection during any soldering tasks. The author is not responsible for any damage or injury resulting from this DIY info. Use this DIY information at your own risk. And, I can't stress enough, the importance of wearing eye protection while soldering. That stuff flies everywhere sometimes!
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